Committed to sustainable quality and innovation
Virospack offers a large range of references that are easy to customise, as well as client moulding, that cater to the desire of a brand for personalisation. The manufacture and control of all components and decoration techniques in our own facilities ensures that customers receive a unique, tailor-made and totally customised packaging. Seeking ongoing improvement and greater production capacity and flexibility, Virospack has just inaugurated a new factory.
Its new production unit is one of the most modern and fastest of the sector and it integrates multiple manufacturing and decoration processes with state-of-the-art machinery and technology. A heavy investment in facilities, machines, moulds and decoration that combined with our serious commitment to R&D, to continue leading and being trendsetter in the dropper market.
Ideal for short to medium-sized production runs with low tooling costs and short development cycles. The best technology to customise caps with the possibility to produce heavy, high quality pieces.
The modern facilities equipped with high-tech machines add to the company's deep experience in injection, as well as in the design and development of moulds. In addition to conventional materials such as PP, PE, ABS and TPE, our R&D works on the search and development of different materials to achieve the right technical functioning and aesthetic finish in each of our pieces.
Rubber formulation and transformation was Virospack's core activity in its beginnings, an activity in which we are experts today. We work with patented formulas developed for suiting the demanding of cosmetics to meet the requirements for their packaging and application. Formulas that are made mix on site and under our supervision, guaranteeing 100% control over the materials used as well as the final component. For the vulcanization process we have increased and updated the machinery park allowing us to produce up to 150 million units. The various product families are bulbs and rubber massagers, manufactured with the most ideal materials (nitrile, butyl and natural rubber) for each case.
Virospack works with the latest generation of pipette manufacturing machines and guarantees with it and its expertis, the final quality of the more than 130 million units that the company can produce per year. It also incorporates to this productive process Laser technology that offers high precision cutting and quality, meeting the compliance of the strictest quality control levels demanded by the Virospack for its customers.
Tubular glass offers an excellent strength-to-weight ratio combined with an excellent level of clarity and dimensional stability. Virospack's tubular glass processing area ensures that components are transformed under ideal conditions. This production method coupled with the company’s long professional trajectory, allows us to offer flexibility in adapting height, diameter, and type of neck. The use of first class neutral hydrolytic in transparent or amber, ensures the best finish. Virospack has progressively invested in new flexible lines with vision control systems and versatile stations, with the possibility of producing a wide range of vials with different sizes and capacities.
A purpose-built electrostatic paint facility allows us to offer decorated glass in a range of opaque and translucent colours in both bright and matt finishes. This process, and the fact that the paints used are water-based, complies with paint industry regulations and, no less importantly, respects the environment. More recently an aerographic spray painting line has been incorporated allowing us to produce any special effect on glass and plastic, from degradé to pearly finish, two or three coats with conventional or UV curing.
SCREEN PRINTING, PAT PRINTING
& HOT STAMPING
A modern and well-equipped, organic and UV, screen printing department allows us to offer customization to brands, both in manual and fully automatic one, two and three colour screen-printing. We guarantee a high print quality that exceeds the needs of the most demanding customer. Other techniques as pat printing and hot stamping are fully integrated in our production section so that our customers have greater possibilities of decoration and thus find the most appropriate response to the design of their product. A section that gives Virospack an annual capacity of more than 50 million units.
The metallization line was added to our operations to respond to the strong market demand of recent years in search of a high-quality metallization finish for cosmetics. Today, we have two automatic metallization lines with a production capacity of 40 million of pieces a year, and a new line of Sputtering that brings us greater technical performance to the process.
The assembly of droppers has been an automated process for a few years with machines dedicated to classic and also push button droppers. An automatization that provides us a large production capacity which, if necessary, can be supported by manual assembly. In our new productive unit, we have incorporated the most advanced robotic machinery for fully automated assembly more versatile, which gives us an assembly capacity of almost 150 million droppers per years.